Low Cost Material High Efficiency Die Casting Process Made Couplings

Product Advantages of  Die Casting Process Made Couplings

The production cost of zinc alloy die casting is low. Compared with aluminum, magnesium, copper and other die-casting materials, zinc alloy has a lower melting point. Take the most commonly used Zamak#3 as an example, the production temperature is about 440C, and the melting fire consumption is low. Mainly use hot chamber die casting machine. The production cycle is short and the equipment is relatively simple (because the pressure chamber is soaked in the solution, there is no additional time for soup and chamber exhaust time, and there is no need to give soup equipment. In addition, zinc alloy solidification time is very short, no third stage pressurization is required, and the injection system is simple.) . Long die life (up to millions of molds). The hot chamber machine has fewer injection parameters (although it has more nozzle temperature adjustment, there is no three-stage pressurization, the first-stage stroke is very short, the second speed is low, and the demoulding is simpler).

Zinc casting is easy to polish, surface plating treatment is easy. There are many choices of color and effect, and the comprehensive cost is also the lowest. Therefore, many hardware accessories with high surface quality requirements such as bathroom, doors and Windows, locks, garments, leather goods, stationery, furniture, electrical appliances, decorations, etc., are widely used.

Product Use of Die Casting Process Made Couplings:

Electronic products: Zinc die casting products have good electrical conductivity and corrosion resistance, widely used in electronic products. For example, electronic housings and connectors in products such as mobile phones, televisions, and stereos are usually made of zinc die casting. In addition, the heat sink and optical drive frame in laptop computers are also commonly used zinc die casting material.

Communication products: communication equipment has high requirements on materials, which need to have good electrical conductivity, corrosion resistance and wear resistance. Therefore, zinc die casting products are also widely used in communication equipment, such as mobile phone antennas, optical fiber connectors, satellite antennas, etc. ‌

Automotive industry: Zinc die casting alloy has good fluidity and wear resistance, suitable for the manufacture of auto parts. For example, brakes, steering wheels, sensors and other components in cars can be made of zinc die cast materials. In addition, car door handles, car door locks and other shells are also commonly used zinc die casting. ‌

Mechanical products: Zinc die casting products have good mechanical properties and surface treatment properties, suitable for all kinds of mechanical equipment and hand tools manufacturing. For example, hand tools such as scissors, hinges, door locks, as well as mechanical equipment such as printers and vending machines are made of zinc die casting materials. ‌

Household goods: zinc die casting products are also important in household goods, such as lamps, furniture hardware accessories, door and window accessories. ‌

Other fields: Zinc die casting products are also widely used in aviation and aerospace fields, for aircraft structural parts, navigation instruments, aviation parts and other manufacturing. In addition, zinc die casting products are also used in hardware bathroom, medical equipment, electronic communication products, kitchen bathroom hardware accessories and other fields. ‌

Packaging

FAQ:

1Q: What types of zinc alloy materials commonly used?

1A: ‌Zamak 3, Zmak 5 and so on.

2Q: What surface treatments could be done to the zinc alloy products? 

2A: Electroplating, spraying, painting, electrophoresis, polishing and other surface treatment ‌

3Q: Is die casting zinc alloy toxic?

3A: In the case of proper use and maintenance, it will not cause significant harm to the human body

4Q: What is the difference between zinc alloy die casting and aluminum alloy die casting?

4A: Zinc alloy and aluminum alloy have obvious differences in physical and chemical properties. The mold cost is relatively low for zinc alloy die casting. Zinc die casting and aluminum die casting are also different in the field of application

5Q: Can you provide free samples if customer wants to customize one zinc alloy casting product?

5A: Yes, we could offer 3pcs samples.