Gas Outlet Faceplate with Material Zamak 3 Zinc Alloy Diecast for Pipeline

The future development trend of zinc die casting products ‌ is mainly reflected in three aspects: market demand growth, technological innovation and environmental protection requirements.

Market demand growth

Zinc die casting products are widely used in automotive, construction, electronics and other fields. With the recovery of the global economy and the acceleration of infrastructure construction, the market demand for zinc die casting products will continue to grow. Especially in the automotive industry, zinc die casting in the automotive parts manufacturing occupies an important position, with the increase of automobile production, the demand for zinc die casting will further expand ‌. In addition, there is increasing demand for zinc die casting products in the construction and electronics industries, driving the overall growth of the market ‌

Technological innovation

Technological innovation is an important factor to promote the development of zinc die casting products. With the application of new technologies such as 3D printing and laser welding, the production efficiency and product quality of zinc die casting products have been significantly improved. For example, 3D printing technology allows rapid prototyping and shorter product development cycles; The laser welding technology improves the welding quality and efficiency, and reduces the production cost ‌. The application of these technologies will further promote the innovation and development of zinc die casting products.

Environmental protection requirement

The improvement of environmental protection requirements has also had an important impact on the development of zinc die casting products. With the global attention to environmental protection, reducing pollution and saving resources have become the focus of industry development. Zinc die casting enterprises need to use more environmentally friendly materials and processes in the production process, reduce waste emissions, and improve resource utilization. Although this increases the cost of enterprises, it also brings new development opportunities for the industry, and promotes the research and development and application of environmentally friendly zinc die casting products

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Product Advantages of Faceplate with Zamak 3 Zinc Alloy Diecast:

• Good casting performance: Zinc alloy has high fluidity and good casting performance, suitable for the production of complex shape parts. This enables zinc alloy die casting panels to be manufactured for a variety of complex profiles and thin-walled deep cavity parts.

• High strength and hardness: Zinc alloy die-cast panels have high compressive strength and hardness, suitable for applications requiring greater pressure. Its structure is dense, the surface has good wear resistance and corrosion resistance.‌

• Cost-effectiveness: Compared with aluminum alloy, zinc alloy has lower raw materials and production costs, and is suitable for mass production. This makes zinc alloy die-cast panels have an advantage in cost control.‌

• High production efficiency: zinc alloy die casting panel production process is efficient, high machine productivity, die casting die long life, easy to realize mechanization and automation, so as to improve the overall production efficiency.‌

• High material utilization rate: zinc alloy die casting panel due to the accurate size and low surface roughness, usually do not need to carry out mechanical processing, can be directly assembled and used, reduce the processing equipment and working hours, improve the material utilization rate. ‌

Product Use of Faceplate with Zamak 3 Zinc Alloy Diecast:

• Automobile manufacturing: In automotive manufacturing, zinc alloy die-cast faceplates are mainly used for automotive engine brackets, dial and console components. Zinc alloy die casting can reduce body weight, improve fuel efficiency, and enhance vehicle safety ‌.

• Electronic equipment: Zinc alloy die-cast faceplates also have important applications in electronic equipment, such as mobile phones, tablet computers, televisions and other electronic products of the shell, radiator, shell and other parts. These components not only provide protection, but also effectively heat dissipation, ensuring the stable operation of the device ‌.

• Machine building: In the field of machinery manufacturing, zinc alloy die-cast faceplates are often used in conveying equipment, molds and other construction machinery equipment. Due to their high strength and wear resistance, zinc alloy die castings perform well in mechanical manufacturing ‌.

• Architectural field: Zinc alloy die-cast faceplates are also used in the construction field, mainly for building exterior walls, roof covers, rainwater systems and other parts. Its corrosion resistance makes it excellent in these applications ‌.

• Household goods: In terms of household goods, zinc alloy die-cast faceplates are often used in lamps, furniture hardware accessories, door and window accessories. Its excellent physical and chemical properties make it very practical in these applications.

• Pharmaceutical cleaning system: Biopharmaceutical workshop sterile compressed air/inert gas delivery terminal, through the FDA compatible material certification, to avoid the risk of media contamination

• Natural gas pipeline: used for urban gas pipeline network regulator station, LNG filling station outlet connection, withstand high pressure (≥10MPa) and hydrogen sulfide corrosion, in line with EN 334 safety standards.

• Industrial gas distribution: chemical plant hydrogen/nitrogen transmission pipeline, air separation equipment outlet panel, suitable for high purity gas (purity ≥99.99%) and pulse conditions.

Packaging:

FAQ:

1Q: What are the advantages of Zamak 3 zinc alloy over stainless steel?

1A: Zamak 3 zinc alloy has a low density (about 1/3 of stainless steel), and its lightweight significantly reduces pipe load; The high precision of high pressure die casting can realize the integration of complex structures and reduce welding leakage points. At the same time, zinc alloy corrosion resistance is comparable to stainless steel (after surface treatment), but the cost is reduced by 30%-50%, and 100% recyclable, more environmentally friendly.

2Q: Does it support non-standard size or special interface customization?

2A: Yes, all of our products are custom-made. We could make products according to customer's drawings.

3Q: What types of zinc alloy material are commonly used in your products? 

3A: Zamark 3 and Zamark 5 zinc alloy.

4Q: What is the leadtime to make the zinc alloy die casting mold?

4A: It will cost about 4 weeks.

5Q: Can you provide free samples to customer?

5A: Yes, we could, but customer needs to afford the freight cost.