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Zinc die casting production process mainly includes the following key steps:
mold design and production: First of all, according to the customer's 2D and 3D drawings for mold design, and the mold master according to the design drawings to make the mold. Every detail in the mold making process should be strictly controlled to ensure the quality of the die casting.
die casting: after the mold is made, the mold is tested and the sample is made. The number of proofing is usually between several to several hundred, which is used to confirm the quality and appearance of new products . After the customer confirms that the samples are correct, small batch production is carried out to ensure the quality stability in mass production.
die casting process: the zinc alloy is melted and injected into the die casting machine, the liquid alloy is pressed into the mold by high pressure, and the casting is formed after cooling and solidification. In this process, it is necessary to adjust the injection specific pressure, injection speed, filling time, charging time, cooling time and other parameters, and ensure that the mold preheat to 150℃ to 200℃, uniform spray release agent and punch oil post treatment: After the casting is cooled, it is ejected and removed from the mold. Then the gate, slag and flash are removed, and the surface treatment such as electroplating, sandblasting or oxidation is carried out. Finally, quality inspection and packing are carried out and stored.
Exceptional Material Properties:
Zamak 3 Zinc Alloy: This high-grade alloy (composed of zinc, aluminum, magnesium, and copper) provides superior mechanical strength, excellent impact resistance, and long-term dimensional stability. Its low melting point ensures smooth flow during casting, enabling intricate geometries without compromising structural integrity.
Corrosion Resistance: Ideal for harsh environments, Zamak 3 naturally resists oxidation and degradation, while the powder coating adds an additional barrier against moisture, chemicals, and UV exposure.
Precision Die-Casting Technology:
Complex Designs: Die-casting allows for high-precision replication of intricate details, sharp edges, and fine textures, meeting strict tolerances (±0.1mm) for critical applications in electronics, automotive, or industrial equipment.
Consistency & Efficiency: The process ensures uniform production of large batches with minimal post-processing, reducing labor costs and material waste.
Durable Powder Coating Finish:
Enhanced Protection: The electrostatic powder coating process creates a thick, uniform layer that is highly resistant to scratches, abrasion, chipping, and fading. It outperforms traditional liquid paints in durability and adhesion.
Aesthetic Flexibility: Available in limitless colors, textures (matte, glossy, metallic, or textured), and finishes, it seamlessly integrates with modern design aesthetics while hiding minor surface imperfections.
Full Customization:
Tailored Solutions: Adjustable parameters include thickness, mounting holes, engravings, logos, and bespoke shapes to fit niche applications, from medical devices to consumer products.
Rapid Prototyping: Supports fast design iterations and tooling adjustments for short lead times, catering to both small batches and mass production.
Lightweight & Cost-Effective:
Reduced Weight: Zamak 3’s lightweight nature lowers shipping costs and eases installation, making it preferable over heavier metals like steel or brass.
Economic Efficiency: High-speed die-casting minimizes energy consumption and material waste, while the alloy’s recyclability supports sustainable manufacturing practices.
Environmental Resistance:
Withstands extreme temperatures (-40°C to 150°C), humidity, and exposure to oils, solvents, and mild acids, ensuring longevity in demanding conditions.
Aesthetic-Functional Balance:
Combines sleek, modern aesthetics with functional durability, making it ideal for applications where visual appeal and performance are equally critical, such as high-end electronics or architectural fixtures.
Automotive Industry:his custom-made Zamak 3# zinc die casting faceplate with powder coating is ideal for use in the automotive industry. It can be used as a decorative faceplate for various components within a vehicle, such as dashboard controls, interior trim pieces, or exterior accents. The durable zinc material ensures long-lasting performance, while the powder coating provides a sleek and professional finish. This faceplate can withstand the rigors of daily use in a vehicle, making it a reliable and attractive choice for automotive applications.
Electronics Industry:n the electronics industry, this custom-made Zamak 3# zinc die casting faceplate with powder coating is a versatile and practical solution. It can be used as a front panel for electronic devices, control panels for machinery, or housing for electronic components. The zinc material offers excellent strength and durability, while the powder coating adds a layer of protection against scratches and corrosion. This faceplate provides a sleek and modern look to any electronic device, making it a popular choice for manufacturers in the electronics industry.
Home Appliance Industry: For the home appliance industry, this custom-made Zamak 3# zinc die casting faceplate with powder coating is a functional and stylish option. It can be used as a front panel for kitchen appliances, control panels for household devices, or decorative accents for home electronics. The zinc material is resistant to heat and moisture, making it suitable for use in a variety of home appliances. The powder coating adds a smooth and polished finish to the faceplate, enhancing the overall appearance of the appliance. This faceplate is a practical and attractive choice for manufacturers in the home appliance industry.
1Q: What customization options are available?
1A: Fully customizable in shape, size, thickness, mounting holes, engravings, and surface finishes (matte, glossy, textured). Colors and logos can be tailored to meet specific aesthetic or functional requirements.
2Q: Genearlly speaking, what is your leadtime for production?
2A: 30days for CNC machining parts, 45days for casting parts.
3Q: Is the material environmentally friendly?
3A: Yes. Zamak 3 is recyclable, and the die-casting process minimizes waste. Powder coating is solvent-free, reducing VOC emissions and aligning with sustainable manufacturing practices.
4Q: What is your payment term?
4A: For new customer, it is 50% with order and rest 50% with delivery. For customers worked with more than more year, we will have better terms for them, the best is net 30 or 60days. It will depends on the business amount and cooperation time.
5Q: If customer pays the tooling cost, can customer move the tooling to anywhere?
5A: Yes, the tooling belongs to customer if he pays.
Zinc die casting production process mainly includes the following key steps:
mold design and production: First of all, according to the customer's 2D and 3D drawings for mold design, and the mold master according to the design drawings to make the mold. Every detail in the mold making process should be strictly controlled to ensure the quality of the die casting.
die casting: after the mold is made, the mold is tested and the sample is made. The number of proofing is usually between several to several hundred, which is used to confirm the quality and appearance of new products . After the customer confirms that the samples are correct, small batch production is carried out to ensure the quality stability in mass production.
die casting process: the zinc alloy is melted and injected into the die casting machine, the liquid alloy is pressed into the mold by high pressure, and the casting is formed after cooling and solidification. In this process, it is necessary to adjust the injection specific pressure, injection speed, filling time, charging time, cooling time and other parameters, and ensure that the mold preheat to 150℃ to 200℃, uniform spray release agent and punch oil post treatment: After the casting is cooled, it is ejected and removed from the mold. Then the gate, slag and flash are removed, and the surface treatment such as electroplating, sandblasting or oxidation is carried out. Finally, quality inspection and packing are carried out and stored.
Exceptional Material Properties:
Zamak 3 Zinc Alloy: This high-grade alloy (composed of zinc, aluminum, magnesium, and copper) provides superior mechanical strength, excellent impact resistance, and long-term dimensional stability. Its low melting point ensures smooth flow during casting, enabling intricate geometries without compromising structural integrity.
Corrosion Resistance: Ideal for harsh environments, Zamak 3 naturally resists oxidation and degradation, while the powder coating adds an additional barrier against moisture, chemicals, and UV exposure.
Precision Die-Casting Technology:
Complex Designs: Die-casting allows for high-precision replication of intricate details, sharp edges, and fine textures, meeting strict tolerances (±0.1mm) for critical applications in electronics, automotive, or industrial equipment.
Consistency & Efficiency: The process ensures uniform production of large batches with minimal post-processing, reducing labor costs and material waste.
Durable Powder Coating Finish:
Enhanced Protection: The electrostatic powder coating process creates a thick, uniform layer that is highly resistant to scratches, abrasion, chipping, and fading. It outperforms traditional liquid paints in durability and adhesion.
Aesthetic Flexibility: Available in limitless colors, textures (matte, glossy, metallic, or textured), and finishes, it seamlessly integrates with modern design aesthetics while hiding minor surface imperfections.
Full Customization:
Tailored Solutions: Adjustable parameters include thickness, mounting holes, engravings, logos, and bespoke shapes to fit niche applications, from medical devices to consumer products.
Rapid Prototyping: Supports fast design iterations and tooling adjustments for short lead times, catering to both small batches and mass production.
Lightweight & Cost-Effective:
Reduced Weight: Zamak 3’s lightweight nature lowers shipping costs and eases installation, making it preferable over heavier metals like steel or brass.
Economic Efficiency: High-speed die-casting minimizes energy consumption and material waste, while the alloy’s recyclability supports sustainable manufacturing practices.
Environmental Resistance:
Withstands extreme temperatures (-40°C to 150°C), humidity, and exposure to oils, solvents, and mild acids, ensuring longevity in demanding conditions.
Aesthetic-Functional Balance:
Combines sleek, modern aesthetics with functional durability, making it ideal for applications where visual appeal and performance are equally critical, such as high-end electronics or architectural fixtures.
Automotive Industry:his custom-made Zamak 3# zinc die casting faceplate with powder coating is ideal for use in the automotive industry. It can be used as a decorative faceplate for various components within a vehicle, such as dashboard controls, interior trim pieces, or exterior accents. The durable zinc material ensures long-lasting performance, while the powder coating provides a sleek and professional finish. This faceplate can withstand the rigors of daily use in a vehicle, making it a reliable and attractive choice for automotive applications.
Electronics Industry:n the electronics industry, this custom-made Zamak 3# zinc die casting faceplate with powder coating is a versatile and practical solution. It can be used as a front panel for electronic devices, control panels for machinery, or housing for electronic components. The zinc material offers excellent strength and durability, while the powder coating adds a layer of protection against scratches and corrosion. This faceplate provides a sleek and modern look to any electronic device, making it a popular choice for manufacturers in the electronics industry.
Home Appliance Industry: For the home appliance industry, this custom-made Zamak 3# zinc die casting faceplate with powder coating is a functional and stylish option. It can be used as a front panel for kitchen appliances, control panels for household devices, or decorative accents for home electronics. The zinc material is resistant to heat and moisture, making it suitable for use in a variety of home appliances. The powder coating adds a smooth and polished finish to the faceplate, enhancing the overall appearance of the appliance. This faceplate is a practical and attractive choice for manufacturers in the home appliance industry.
1Q: What customization options are available?
1A: Fully customizable in shape, size, thickness, mounting holes, engravings, and surface finishes (matte, glossy, textured). Colors and logos can be tailored to meet specific aesthetic or functional requirements.
2Q: Genearlly speaking, what is your leadtime for production?
2A: 30days for CNC machining parts, 45days for casting parts.
3Q: Is the material environmentally friendly?
3A: Yes. Zamak 3 is recyclable, and the die-casting process minimizes waste. Powder coating is solvent-free, reducing VOC emissions and aligning with sustainable manufacturing practices.
4Q: What is your payment term?
4A: For new customer, it is 50% with order and rest 50% with delivery. For customers worked with more than more year, we will have better terms for them, the best is net 30 or 60days. It will depends on the business amount and cooperation time.
5Q: If customer pays the tooling cost, can customer move the tooling to anywhere?
5A: Yes, the tooling belongs to customer if he pays.