Machined ADC12 Aluminum Alloy Die Casted Pivot with Black Powder Coating for Truss End

Application of Pivot Components in Stage Truss Systems

Pivot components play a vital role in modern stage truss systems, enabling dynamic and adaptable structural configurations for events, concerts, and theatrical productions. These precision-engineered parts, typically installed at truss junctions or endpoints, facilitate smooth rotational movement, ensuring stability and flexibility in load-bearing applications.

Key Applications on Stage Trusses:

Dynamic Load Management: Pivot joints allow truss sections to articulate, redistributing stresses caused by suspended equipment (e.g., lighting, speakers, or video panels) during adjustments or movement.

Multi-Directional Movement: They enable truss segments to rotate horizontally or vertically, supporting complex stage designs such as rotating platforms, tilting overhead frames, or reconfigurable aerial structures.

Modular Assembly: Pivots simplify rapid setup and teardown of modular truss systems, crucial for time-sensitive event production.

Compact Design: Die-cast aluminum pivots (e.g., ADC 12 alloy) provide high strength in a lightweight form, minimizing added weight to overhead structures while maintaining load capacity.

Critical Features for Stage Use:

Black powder-coated surfaces resist corrosion from stage environments (e.g., humidity, fog effects).

Precision machining ensures tight tolerances for vibration-free operation under dynamic loads.

High fatigue resistance from ADC 12 aluminum accommodates repeated adjustments and cyclic stresses.

By combining durability with mechanical precision, pivot components enhance the safety, versatility, and creative potential of stage truss systems, making them indispensable for modern event engineering.

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Product Advantages of  Machined Aluminum Alloy Die Casted Pivot:

• This precision-engineered pivot component combines advanced materials, manufacturing processes, and surface treatments to deliver exceptional performance in truss system applications. Below are its key advantages:

• Superior Material Properties (ADC12 Aluminum Alloy)

• High Strength-to-Weight Ratio: Ideal for overhead truss systems, ADC12 aluminum ensures robust load-bearing capacity while minimizing structural weight, reducing stress on supporting frameworks.

• Excellent Castability: Die-casting enables complex geometries with thin walls and intricate details, optimizing design flexibility.

• Dimensional Stability: Resists deformation under dynamic loads, ensuring long-term alignment accuracy.

• Precision Manufacturing Process

• Die-Casting + Machining: Die-casting produces near-net-shape parts with consistent quality, while post-casting machining refines critical interfaces (e.g., bore holes, mounting surfaces) to tight tolerances (±0.05 mm). This ensures seamless integration with truss connectors and hardware.

• Enhanced Structural Integrity: The combination of casting and machining eliminates porosity risks and guarantees fatigue resistance for cyclic loading.

• Durable Black Powder Coating

• Corrosion & Abrasion Resistance: Protects against moisture, UV exposure, and friction, extending service life in indoor/outdoor stage environments.

• Aesthetic Uniformity: Provides a sleek, professional finish that blends with stage equipment and resists chipping or fading.

• Chemical Resistance: Withstands exposure to cleaning agents, fog machines, or other stage production chemicals.

• Optimized Performance for Truss Systems

• Smooth Rotational Motion: Precision-machined bearing surfaces ensure low-friction pivoting, critical for adjusting truss angles or dynamic stage setups.

• High Load Capacity: Engineered to handle radial and axial loads from suspended equipment (lighting, speakers, etc.) without compromising stability.

• Modular Compatibility: Designed for quick assembly/disassembly, supporting rapid setup of modular truss configurations.

• Cost-Efficiency & Sustainability

• Low Maintenance: Corrosion-resistant coating and durable aluminum reduce downtime and replacement costs.

• Recyclability: ADC12 aluminum is fully recyclable, aligning with eco-friendly production practices.

• Summary: This pivot component excels in demanding stage and industrial truss applications, offering a blend of lightweight durability, precision engineering, and long-term reliability. Its design addresses critical needs for safety, adaptability, and performance in dynamic environments.

Product Use of Aluminum ADC 12 Pressure Casting Latch:

This versatile pivot component is engineered to address demanding rotational and load-bearing requirements across industries. Below are its primary use cases:

Stage and Event Rigging Systems

• Dynamic Truss Configurations: Enables rotating or tilting truss segments for stage lighting, speaker arrays, and video walls during concerts, theater productions, or live events.

• Aerial Motion Systems: Supports overhead truss movements (e.g., flying props, LED screens) requiring smooth pivoting under dynamic loads.

• Temporary Structures: Ideal for modular stage setups due to lightweight design and corrosion-resistant coating, ensuring reliability in outdoor festivals or humid indoor venues.

Construction and Architectural Trusses

• Adjustable Structural Joints: Facilitates angle adjustments in temporary or permanent truss frameworks for bridges, canopies, or exhibition halls.

• Lightweight Roofing Systems: Provides durable pivoting points for retractable roofs or movable architectural elements, leveraging ADC12’s strength-to-weight ratio.

Industrial Machinery and Automation

• Material Handling Equipment: Used in conveyor systems, robotic arms, or crane mechanisms where precise rotational movement and fatigue resistance are critical.

• Heavy-Duty Assembly Lines: Withstands repetitive motion and high cyclic loads in automated production environments.

Entertainment and Theme Park Installations

• Ride Motion Systems: Integrates into amusement rides or moving platforms requiring robust, low-maintenance pivots for safety and longevity.

• Interactive Installations: Supports rotating art displays or kinetic structures exposed to public interaction and environmental wear.

Temporary and Mobile Structures

• Emergency Shelters/Disaster Relief: Enables rapid deployment of lightweight, corrosion-resistant truss systems for tents or support frames.

• Military Field Equipment: Used in portable bridges, communication towers, or deployable systems demanding durability and ease of assembly.

Packaging

FAQ

1Q: Can you make the products according to customer's design?

1A: Yes, we only make the products according to customer's design. All of our products are customized. 

2Q: What surfaces can you do for the aluminum die casted products?

2A: Powder coating, painting, anodizing, sand blasting, shot blasting, vibratory polishing and so on.

3Q: What do you do if your sample fails client's inspection?

3A:  According to client's opinion, re-sampling or refund the tooling cost.

4Q: Will you sell the same parts to your other clients?

4A: No, we will not. The design is unique and belongs to our only client who develops the product with us together.

5Q: What is your payment term?

5A:  50% with order, and rest paid against copy of B/L for new client. We offer better term for our long term co-operated clients.