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Double Thermostat Cap by Gray Iron Casting with Black E-Coating Surface

It is a robust component made from durable gray iron, offering high strength and heat resistance. Precision-cast for structural integrity, it features a black electrocoating for corrosion protection, wear resistance, and a sleek finish. Ideal for engine cooling systems, it ensures reliable temperature regulation in harsh environments. Customizable dimensions meet specific OEM requirements.
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gray iron casting parts

Gray Iron Sand Casting Process:

‌Mold making: Make mold and core box according to part drawing. For single-piece production, wooden molds can be used; In mass production, plastic molds and metal molds are better choices; For large quantities of castings, the production of templates is more suitable ‌


‌Sand making: The use of clay bonded sand as modeling material, this material has good molding property and fire resistance, can meet the needs of casting production ‌


‌Smelting: Allocate the chemical composition according to the required metal, choose the appropriate melting furnace to melt the alloy material, and form a qualified liquid metal liquid. Smelting is generally carried out by electric furnace to ensure that the composition and temperature of liquid metal meet the requirements ‌


‌Pouring: Pour the molten metal liquid into the mold. After cooling and solidification, the casting is preliminarily formed. This step requires strict control of temperature and time to ensure the quality of the casting ‌


‌Cleaning and inspection: After the casting is formed, it is necessary to clean, polish and inspect the steps to ensure that the casting meets the design requirements. Cleaning includes removing the gate, shaking the sand off the casting, and sandblasting to make the casting surface clean



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Product Advantages of Thermostat Cap by Gray Iron Casting:



  • Exceptional Rigidity and Durability: Gray iron casting ensures high strength, thermal stability, and resistance to deformation under extreme temperatures. It is able to withstand large workloads and maintain long-term stable operation.

  • Superior Corrosion Protection: Black e-coating provides long-lasting resistance to rust, chemicals, and environmental wear.

  • Heat Resistance: Withstands high-temperature environments (e.g., automotive engines) without compromising structural integrity.

  • Cost-Effective: Compared with other materials, gray cast iron costs less and is easy to process. This makes gray cast iron more cost-effective in the manufacture of large machine tools, helping to reduce production costs.

  • Customizable: Adaptable to OEM specifications for diverse industrial or automotive applications.

  • Design flexibility: Gray cast iron has good casting properties and can be used to produce complex shaped machine parts through the casting process. This provides greater flexibility in the design of machine tools, helping to optimize structural shape and increase production efficiency. ‌

  • Conducive to machining accuracy: The material characteristics of gray cast iron make it easy to control the accuracy in the machining process, whether it is finishing or rail grinding, plane grinding, it can ensure good clamping effect and reasonable control of processing hours. ‌








Product Use of Thermostat Cap by Gray Iron Casting:


  • Industrial Machinery: Used in pumps, compressors, and HVAC systems exposed to high heat and corrosive environments.

  • Architectural engineering: In the field of construction engineering, gray iron casting products are used in the manufacture of various components in building structures, such as support columns, wall panels, beam and column connectors, etc. These castings have the characteristics of strong load capacity, not easy to deformation, etc., to ensure the structural safety and stability of the building .

  • Agricultural machinery: In the field of agricultural machinery, gray iron casting products are used to manufacture various parts of agricultural machinery vehicles, tractors and other equipment, such as crankcases, camshafts and so on. These castings have the characteristics of strong texture, impact resistance, wear resistance and corrosion resistance, and high durability .

  • Machinery manufacturing: Gray iron casting is widely used in machinery manufacturing industry, which is used to manufacture various parts of machine tools, automobile engines, ships and other equipment, such as fuselage, crankcase, crankshaft, reducer, gear and so on. These castings have high strength and wear resistance, and can withstand high temperature and pressure and strong impact force .

  • Petrochemical industry: petrochemical industry needs high temperature and high pressure and corrosive gas castings, gray iron casting products because of its good mechanical properties and corrosion resistance, are widely used in the manufacture of pipes, valves, pump body and other parts .





Packaging:


包装组图_meitu_3






FAQ:

1Q: What is the product category for this double thermostat cap? 

1A: The product category is sand castings.


2Q: What material is used to make this double thermostat cap? 

2A: This double thermostat cap is made from gray iron castings.


3Q: What is the surface coating of this double thermostat cap? 

3A: The surface of this double thermostat cap is coated with black e-coating.


4Q: Where the gray iron casted cap used to?

4A: It is used on heating equipments.


5Q: Do you have any quality certificate?

5A: Yes, we are ISO9001 certified.


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Nanjing Best International Co., Ltd. is a reputable manufacturer and supplier of industrial components based in China. Our factory is situated in Changzhou City, which can be conveniently reached within 1.5 hours by car from Nanjing.

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