What Is The Custom Processed Product?

‌Custom processed products in the machinery and equipment industry ‌refers to the products designed and manufactured according to the specific needs of customers. These products typically include the following features:

• ‌Personalized customization: customized processing products are designed and manufactured according to the specific needs of customers, to meet the individual needs of customers. This may involve customization of product specifications, colors, materials, functions, etc. ‌

• ‌Non-standard parts: customized processed products often do not follow the unified standards and specifications of the industry, with unique appearance and performance. Development costs and cycle times for these products are generally higher than for standard parts ‌.

• High precision and high requirements: Because custom processed products need to meet the specific needs of customers, high-precision processing technology and professional equipment are usually required. The processing process may need to use special mechanical equipment, such as CNC lathes, welding equipment, cutting equipment ‌

• Widely used: Custom processed products have a wide range of applications in the machinery and equipment industry, including the manufacturing of large machinery or equipment, specific models or standard parts manufacturing, products requiring specific processing ‌

• ‌ High added value: Because customized processed products usually have high technical content and personalized design, they have high added value and can meet the needs of customers in specific occasions or specific needs of ‌.

The types of parts customized processing products mainly include the following categories:

• ‌shaft spare parts : including step shaft, optical shaft, spline shaft, eccentric shaft and so on. The machining accuracy of these shafts is required to be high, usually by CNC lathe precision machining, machining surface including outer circle, end face, cone, groove and so on.

• ‌disk spare parts: such as flange, end cover, coupling, etc. The processing surface of these parts includes outer circle, inner hole, end face, etc., which also requires multi-process processing. ‌

• ‌set of spare parts ‌ : such as sleeve, cylinder, box, etc. The machining surface of these parts includes outer circle, inner hole, end face, etc. CNC lathe can efficiently process these parts, and ensure the processing accuracy and quality. ‌

• ‌bar spare parts ‌ : such as lever, connecting rod, piston rod, etc. The machining surface of these rods includes outer circle, inner hole, groove, etc., which also needs to be precision machined by CNC lathe.

• ‌gear spare parts ‌ : such as gear, rack, sprocket and so on. The machining precision of these gears is very high, which needs to be precision machined by CNC lathe, including tooth shape, end face, hole and so on .

• ‌box parts ‌ : generally refers to a plurality of holes, internal cavity, length, width, height with a certain proportion of parts. Box parts are mostly used in machine tools, automobiles, aircraft manufacturing and other industries, need multi-station hole system and surface processing, high tolerance requirements.

• ‌complex surface parts ‌ : such as various impellers, wind guides, spherical surfaces and so on. These parts occupy an important position in the machinery manufacturing industry and usually require the use of machining centers for precision machining.

In addition, there are some types of non-standard custom machined parts:

‌ Furniture hardware accessories: such as wood screws, hinges, handles and so on.

‌ Cabinet hardware accessories: such as hinges, drawer guides, etc.

‌ Mold hardware accessories: such as punching needle, punch and so on.

‌ Marine hardware fittings: such as shackle, flower orchid and so on.

‌ Clothing hardware accessories: such as buttons, zippers, etc.

‌ Case hardware accessories: such as rivets, chains, etc.

‌ Belt hardware accessories: such as belt buckle.

‌ Soor and window hardware accessories: such as handles, hinges and so on.

‌ Photo frame hardware accessories: such as hooks, shrapnel and so on.

‌ Metal stamping accessories: such as flat pad, wafer and so on.

‌ Curtain wall hardware accessories: such as hanging clamp, glass clamp and so on.

‌ Hardware accessories: such as small accessories, mobile phone accessories and so on.

‌ Decorative hardware accessories: such as sealing strip, curtain rod ‌

‌ The advantages of non-standard parts production mainly include the following aspects ‌ :

• ‌high degree of personalization ‌ : non-standard parts production can be made according to customers' specific needs, drawings or samples to meet a variety of special, complex or unique mechanical equipment needs. This high degree of personalization makes non-standard parts have better adaptability and performance in specific applications.

• ‌improve equipment efficiency ‌ : non-standard parts are designed and manufactured according to the specific requirements of the equipment, can better cooperate with other equipment, reduce friction, vibration or unnecessary energy loss, so as to improve the overall efficiency and performance of the equipment. ‌

• ‌extend equipment life ‌ : the production of non-standard parts pay attention to the material, process and accuracy of parts, to ensure that it has better wear resistance, corrosion resistance and stability in the use process, so as to extend the service life of the equipment and reduce maintenance costs.

• ‌Solve special problems ‌ : In some special application scenarios, standard parts may not meet the requirements. Non-standard parts production can provide solutions to help solve special problems during the design, installation or maintenance of equipment.

• ‌high flexibility ‌ : compared with standard parts, the processing of non-standard parts has higher flexibility. Customers can adjust the size, shape, material and other parameters of the parts according to their own needs to adapt to different working environment and conditions.

• ‌technological innovation-driven ‌ : non-standard parts production often involves technological innovation and research and development, in order to meet the special needs of customers, the processing side needs to continue to develop new materials, processes and technologies, to promote technological progress and industrial upgrading of machinery manufacturing industry .

• ‌enhance competitiveness ‌ : By providing non-standard parts production services, enterprises can provide customers with unique solutions to enhance their market competitiveness. This competitive advantage helps enterprises to stand out in the fierce market competition and win more customers and market share. ‌