| Quantity: | |
|---|---|
Complex shape, clear outline : aluminum die casting can manufacture metal parts with complex shape and clear outline, especially suitable for the manufacture of thin-wall and deep cavity parts. Because molten metal maintains high fluidity at high pressure and high speed, complex shapes that are difficult to achieve by other processes can be machined.
Top precision and good interchangeability : the dimensional accuracy of die casting parts is high, which can reach IT11-13, and sometimes even IT9. The surface roughness can reach RA0.8-3.2um, and the interchangeability is very good. This allows for high precision and reliability in assembly.
Sufficient material utilization : due to the high precision of the die casting parts, only a small amount of mechanical processing can be assembled and used, and some die casting parts can even be directly assembled and used. The material utilization rate is about 60%-80%, and the blank utilization rate is 90%, which reduces the production cost to a great extent.
High production efficiency : die-casting method has higher productivity and is suitable for mass production. Due to high speed filling, short filling time, rapid metal solidification, fast cycle speed of die casting operation, greatly improve the production efficiency.
Lightweight characteristics : The low density of aluminum alloy makes die casting more advantageous in weight, especially in aerospace, automotive and other industries, lightweight has become an important design requirement.
Good mechanical properties and corrosion resistance : Aluminum alloy has good mechanical properties and corrosion resistance, can meet the needs of a variety of applications. Die casting process can realize the production of complex shapes of castings, and the dimensional accuracy is high, the surface is smooth, reduce the workload of subsequent processing.
Enhanced adhesion and anti-rust effect : Iridite film can significantly improve the adhesion and corrosion resistance of the coating, suitable for powder coating bottom layer, increase the adhesion and corrosion resistance of the coating . In addition, Iridite treated metal surface can form a uniform, dense oxide film, significantly improve the corrosion resistance and adhesion.
Oxygen Supply Systems: Resists oxidation in high-oxygen environments.
Nitrous Oxide/Vacuum Pipelines: Maintains structural integrity under pressure fluctuations.
Medical Air and Nitrogen Lines: Compatible with non-reactive gases requiring contamination-free delivery
Automobile manufacturing：In automobile manufacturing, aluminum alloy die casting parts are widely used. With the acceleration of the trend of automobile lightweight, the number of applications of aluminum alloy in automobile manufacturing has increased significantly. The application of aluminum alloy die casting in automotive engine assembly, such as the design of cylinder block and cylinder cavity, not only reduces the maintenance cost of the engine, but also improves fuel efficiency, reduces weight and reduces production costs .
Aerospace: In the aerospace sector, aluminum alloys are favored for their high strength and lightweight properties. Aluminum alloy has good corrosion resistance and easy workability, so it is widely used in the manufacture of aircraft and spacecraft.
Construction machinery: In the field of construction machinery, with the attention to environmental protection and safety, the use of aluminum alloy parts has gradually become popular. For example, the increasing application of aluminum alloys in heavy equipment such as excavators and bulldozers helps to improve the performance and durability of equipment.
Electronic equipment: Aluminum alloy die casting also has important applications in electronic equipment. Its excellent electrical conductivity and corrosion resistance make it an ideal material for electronic chip radiators and mobile end body shells .
Furniture and household appliances: In the field of furniture and home appliances, aluminum alloy die casting is favored because of its light weight, rust resistance, water resistance and low price. Aluminum alloy die casting parts are widely used in the manufacturing of household appliances and furniture, improving the quality and appearance of the products.
Packaging:
FAQ:
1Q: Does this item need to make a customized mold/tooling?
1A: yes, it needs beause it is not standard part.
2Q: Besides die casting process, does this item need other processes?
2A: Yes, it still needs post treatment, such as deburring, breaking sharp edges, brushing, Iridite coating and so on.
3Q: Can this item be sold to other customers?
3A: No. We only supply the item to the customer who offer us the drawings to make.
4Q: How long can you keep the tooling or mold for customer?
4A: We can keep 3 years after last order.
5Q: What is the leadtime to make a tooling or mold for die casting process?
5A: Basically it is 4 weeks.
Complex shape, clear outline : aluminum die casting can manufacture metal parts with complex shape and clear outline, especially suitable for the manufacture of thin-wall and deep cavity parts. Because molten metal maintains high fluidity at high pressure and high speed, complex shapes that are difficult to achieve by other processes can be machined.
Top precision and good interchangeability : the dimensional accuracy of die casting parts is high, which can reach IT11-13, and sometimes even IT9. The surface roughness can reach RA0.8-3.2um, and the interchangeability is very good. This allows for high precision and reliability in assembly.
Sufficient material utilization : due to the high precision of the die casting parts, only a small amount of mechanical processing can be assembled and used, and some die casting parts can even be directly assembled and used. The material utilization rate is about 60%-80%, and the blank utilization rate is 90%, which reduces the production cost to a great extent.
High production efficiency : die-casting method has higher productivity and is suitable for mass production. Due to high speed filling, short filling time, rapid metal solidification, fast cycle speed of die casting operation, greatly improve the production efficiency.
Lightweight characteristics : The low density of aluminum alloy makes die casting more advantageous in weight, especially in aerospace, automotive and other industries, lightweight has become an important design requirement.
Good mechanical properties and corrosion resistance : Aluminum alloy has good mechanical properties and corrosion resistance, can meet the needs of a variety of applications. Die casting process can realize the production of complex shapes of castings, and the dimensional accuracy is high, the surface is smooth, reduce the workload of subsequent processing.
Enhanced adhesion and anti-rust effect : Iridite film can significantly improve the adhesion and corrosion resistance of the coating, suitable for powder coating bottom layer, increase the adhesion and corrosion resistance of the coating . In addition, Iridite treated metal surface can form a uniform, dense oxide film, significantly improve the corrosion resistance and adhesion.
Oxygen Supply Systems: Resists oxidation in high-oxygen environments.
Nitrous Oxide/Vacuum Pipelines: Maintains structural integrity under pressure fluctuations.
Medical Air and Nitrogen Lines: Compatible with non-reactive gases requiring contamination-free delivery
Automobile manufacturing：In automobile manufacturing, aluminum alloy die casting parts are widely used. With the acceleration of the trend of automobile lightweight, the number of applications of aluminum alloy in automobile manufacturing has increased significantly. The application of aluminum alloy die casting in automotive engine assembly, such as the design of cylinder block and cylinder cavity, not only reduces the maintenance cost of the engine, but also improves fuel efficiency, reduces weight and reduces production costs .
Aerospace: In the aerospace sector, aluminum alloys are favored for their high strength and lightweight properties. Aluminum alloy has good corrosion resistance and easy workability, so it is widely used in the manufacture of aircraft and spacecraft.
Construction machinery: In the field of construction machinery, with the attention to environmental protection and safety, the use of aluminum alloy parts has gradually become popular. For example, the increasing application of aluminum alloys in heavy equipment such as excavators and bulldozers helps to improve the performance and durability of equipment.
Electronic equipment: Aluminum alloy die casting also has important applications in electronic equipment. Its excellent electrical conductivity and corrosion resistance make it an ideal material for electronic chip radiators and mobile end body shells .
Furniture and household appliances: In the field of furniture and home appliances, aluminum alloy die casting is favored because of its light weight, rust resistance, water resistance and low price. Aluminum alloy die casting parts are widely used in the manufacturing of household appliances and furniture, improving the quality and appearance of the products.
Packaging:
FAQ:
1Q: Does this item need to make a customized mold/tooling?
1A: yes, it needs beause it is not standard part.
2Q: Besides die casting process, does this item need other processes?
2A: Yes, it still needs post treatment, such as deburring, breaking sharp edges, brushing, Iridite coating and so on.
3Q: Can this item be sold to other customers?
3A: No. We only supply the item to the customer who offer us the drawings to make.
4Q: How long can you keep the tooling or mold for customer?
4A: We can keep 3 years after last order.
5Q: What is the leadtime to make a tooling or mold for die casting process?
5A: Basically it is 4 weeks.
