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High strength and excellent performance
Material density : forging process eliminates internal pores and porosity of alloy steel, continuous grain flow line, significantly improves tensile strength (up to ≥1000MPa) and fatigue resistance, suitable for high-load scenarios (such as automobile chassis parts, engineering machinery connectors).
Heat treatment strengthening: Through tempering, quenching and other processes to accurately control hardness (HRC 28-40) and toughness, to meet the diversified needs of wear resistance, impact resistance.
Flexible customization and design optimization
Non-standard adaptation: Support complex geometry (such as special-shaped teeth, multi-step structure) customization, provide DFM (Design for Manufacturability) analysis, optimize structural strength and cost.
Material optional: Suitable for 42CrMo, 4140, 4340 and other alloy steel, according to the requirements of the working condition to match high temperature, corrosion resistance or lightweight characteristics.
Surface treatment and durability
Anti-corrosion enhancement : Optional surface treatment process (such as black oxidation, phosphating, electroplating), salt spray test time ≥72 hours, extend the service life of outdoor or humid environment.
Friction performance optimization: Reduce the coefficient of friction by surface coating or polishing, suitable for moving parts (such as gears, pins).
Packaging:
FAQ:
1Q: What is the minimum order quantity (MOQ) for custom alloy steel forging products?
1A: We support flexible order mode, small batch trial production MOQ can be as low as 100-500 pieces (depending on product complexity). Mold development costs can be allocated to the first order, reducing initial input costs, suitable for new product verification or small-scale upgrade needs.
2Q: Why choose forging process instead of casting or machining?
2A: Forging process through high pressure molding refining alloy steel grain structure, eliminate internal defects, so that the product has the highest strength (tensile strength ≥1000MPa) and anti-fatigue performance, especially suitable for bearing high load, high frequency impact scenes (such as automobile chassis parts). The cast parts are easy to produce pores, and the pure machined materials have low utilization rate and high cost.
3Q: How long does the production cycle take? Can it be expedited?
3A: Standard cycle is 5-7 weeks (including mold development 2-3 weeks + forging/heat treatment/surface treatment 3-4 weeks), support expedited service, the fastest compression to 3-4 weeks. Provide phased progress feedback (such as mold acceptance, first article inspection) to ensure that the delivery time is transparent and controllable.
4Q: What are the options for surface treatment? How to choose the right solution?
4A: Anti-rust requirements: black oxidation, phosphating (salt spray test ≥72h), low cost and environmental protection; Wear-resistant requirements: electroplated hard chromium, QPQ treatment, surface hardness up to HV 800 or more; Appearance requirements : sandblasting, polishing, etc.
5Q: Can you provide free samples?
5A: Yes, we can. Customer only needs to pay for the freight cost.
High strength and excellent performance
Material density : forging process eliminates internal pores and porosity of alloy steel, continuous grain flow line, significantly improves tensile strength (up to ≥1000MPa) and fatigue resistance, suitable for high-load scenarios (such as automobile chassis parts, engineering machinery connectors).
Heat treatment strengthening: Through tempering, quenching and other processes to accurately control hardness (HRC 28-40) and toughness, to meet the diversified needs of wear resistance, impact resistance.
Flexible customization and design optimization
Non-standard adaptation: Support complex geometry (such as special-shaped teeth, multi-step structure) customization, provide DFM (Design for Manufacturability) analysis, optimize structural strength and cost.
Material optional: Suitable for 42CrMo, 4140, 4340 and other alloy steel, according to the requirements of the working condition to match high temperature, corrosion resistance or lightweight characteristics.
Surface treatment and durability
Anti-corrosion enhancement : Optional surface treatment process (such as black oxidation, phosphating, electroplating), salt spray test time ≥72 hours, extend the service life of outdoor or humid environment.
Friction performance optimization: Reduce the coefficient of friction by surface coating or polishing, suitable for moving parts (such as gears, pins).
Packaging:
FAQ:
1Q: What is the minimum order quantity (MOQ) for custom alloy steel forging products?
1A: We support flexible order mode, small batch trial production MOQ can be as low as 100-500 pieces (depending on product complexity). Mold development costs can be allocated to the first order, reducing initial input costs, suitable for new product verification or small-scale upgrade needs.
2Q: Why choose forging process instead of casting or machining?
2A: Forging process through high pressure molding refining alloy steel grain structure, eliminate internal defects, so that the product has the highest strength (tensile strength ≥1000MPa) and anti-fatigue performance, especially suitable for bearing high load, high frequency impact scenes (such as automobile chassis parts). The cast parts are easy to produce pores, and the pure machined materials have low utilization rate and high cost.
3Q: How long does the production cycle take? Can it be expedited?
3A: Standard cycle is 5-7 weeks (including mold development 2-3 weeks + forging/heat treatment/surface treatment 3-4 weeks), support expedited service, the fastest compression to 3-4 weeks. Provide phased progress feedback (such as mold acceptance, first article inspection) to ensure that the delivery time is transparent and controllable.
4Q: What are the options for surface treatment? How to choose the right solution?
4A: Anti-rust requirements: black oxidation, phosphating (salt spray test ≥72h), low cost and environmental protection; Wear-resistant requirements: electroplated hard chromium, QPQ treatment, surface hardness up to HV 800 or more; Appearance requirements : sandblasting, polishing, etc.
5Q: Can you provide free samples?
5A: Yes, we can. Customer only needs to pay for the freight cost.
